Summary
- Investing in technology and automating processes is essential for any company that aims to grow.
- In the fashion industry, the introduction of automatic cutting has brought significant changes in quality and production efficiency.
- To learn how cutting-edge solutions can help your business, try Audaces360 for free today!
Innovation fuels business growth and market competition. This is why embracing advanced technology is crucial to anticipate trends and elevate production standards.
The cutting process itself has undergone a significant evolution. Innovative solutions combine cutting-edge machinery and intelligent software to achieve the full potential of apparel manufacturing
Industrial fabric cutting equipment ensures precise, fast, and waste-free cutting. To fully grasp the major impact of automatic cutting on businesses of all sizes, delve into our informative content.
Enjoy your reading!
Sumário
What is automatic cutting?
Automatic cutting is a process in which machines cut materials with minimal human oversight. A specialized software program guides the equipment, ensuring precision in every layer of fabric.
The main advantage of automatic fabric cutting is its efficiency and consistency. Machines can repeat the same cut multiple times without errors, which is difficult to achieve manually.
The process is also significantly faster, allowing for quicker turnaround times on large orders.
What does the cutting department do?
The cutting department in clothing production cuts fabric into pieces to make garments. These are the key functions:
- Receiving and preparing fabric: it involves receiving fabric rolls from suppliers or the warehouse, ensuring they meet quality specifications.
- Planning and marking: detailed cut orders specify fabrics, quantities, and sizes to the marking process. The department plans the layout in this stage to use fabric efficiently and reduce waste.
- Fabric spreading: a machine spreads multiple layers of fabric on a cutting table according to the marker layout.
- Fabric cutting: automatic cutting machines spring into action and, guided by the operator, finally cut the fabric pieces.
- Sorting and bundling: workers sort the garment pieces by size and style after cutting, along with identification labels.
- Quality control: this department performs quality checks to ensure the cut pieces meet specifications and are free of defects.
- Sending to sewing: the bundles go to the sewing department for garment assembly, along with any necessary trims.
Learn more: How to eliminate 10 common problems in the cutting room
How does the cutting order work?
A cutting order is a detailed plan outlining how materials are cut to optimize the production process.
First, automated systems gather important information such as the type of material, required quantities, and dimensions.
Specialized software then calculates the best marking in the available material, minimizing waste and maximizing efficiency. Once it has been defined, it is sent to the cutting machine.
The automatic cutting machine performs the cuts according to the instructions received. It follows the predefined sequence to ensure accuracy and guarantee that all pieces are cut at the right time.
Strict adherence to the cutting order is crucial to avoid material waste and ensure product quality.
Any mistake can lead to wasted materials or defective parts, which can affect the overall cost of the process.
Learn more: How to obtain quality and precision in the cutting fabric process?
What is the salary of an automatic cutting operator?
The salary of an automatic cutting operator can vary depending on several factors. They include location, type of industry, experience, and company size.
Entry-level positions might start at around $25,000 per year in some regions. Meanwhile, experienced automatic cutting operators in high-paying industries could earn upwards of $75,000 per year or more.
How much does an Audaces cutting machine cost?
Audaces Cutting Room is a customized project. When you contact us, our experts will assess your production requirements. They will then create a tailored project that matches your business goals.
The quote varies according to the company size, the quantity of parts produced per month, and the main raw materials used.
Learn more: 4 reasons you should invest in a cutter room for fashion
6 benefits of automatic cutting for your company
Imagine cutting hundreds of fabric layers in a fraction of the time it takes manually. Automatic cutting machines allow for that!
Check some of the main benefits for your business:
1) High-quality cutting
Unlike manual cutting, which is susceptible to minor errors, automatic cutting machines operate with unwavering precision.
Their digital control eliminates errors and ensures every cut piece is exactly the same as the digital pattern.
This minimizes fabric waste due to miscuts and guarantees consistent quality throughout your entire production run.
Additionally, the speed and accuracy of automatic cutting allow for faster turnaround times. It enables your company to meet even the most demanding deadlines while maintaining top quality.
Learn more: Why invest in a good fabric cutting table for garment production?
2) Creative freedom
The ability of automatic cutting to handle intricate details and complex shapes empowers fashion designers with more creative freedom.
Automatic cutting allows for the exploration of delicate fabrics like tulle or lace, as well as innovative materials.
These expanded possibilities allow companies to develop unique garments that truly stand out in the market.
Furthermore, the efficiency of automatic cutting machines enables professionals to experiment with new ideas more quickly, fostering dynamic and innovative product creation.
3) Increased productivity and reduced materials
The advantages of automatic cutting extend far beyond speed and accuracy. This technology contributes significantly to material optimization.
When used with advanced marking software, fabric usage can be optimized by up to 13% compared to manual marking.
This translates to significant cost savings, especially when working with expensive or limited-quantity fabrics.
Reduced waste also means a more sustainable production process, a factor that resonates with many environmentally conscious consumers.
Learn more: How to apply PPC for manufacturing in your fashion business?
4) Professional development of your team
While some tasks of manual cutting diminish with automation, new skill sets become essential.
Employees can transition to roles that involve operating and maintaining the equipment. This requires technical knowledge and the ability to recognize problems that may arise.
Additionally, the focus can shift towards quality control and ensuring the smooth operation of the cutting process. This is because intelligent machines take care of consistent quality throughout the whole process.
Companies with automatic cutting can invest in equipping the workforce with the necessary expertise to thrive in digital technologies.
5) Equipment integration
Advanced cutting machines can seamlessly integrate with other key systems in your manufacturing process, for example, marking software.
The direct link between computer and machine ensures the pattern from your design is perfectly transferred to the cutter.
This connected system fosters efficiency, minimizes errors, and ensures a smooth workflow during the entire production process.
Learn more: How can mass production boost your apparel manufacturing?
6) Process efficiency
Now, add up all these benefits and the outcome is inevitable — improved overall process efficiency.
Reduced waste due to material optimization translates to lower material costs. Meanwhile, increased productivity through faster cutting speeds means you can fulfill orders quicker and handle larger volumes.
Finally, improved quality through consistent cuts minimizes rework and ensures a higher standard for your finished garments.
These benefits together culminate in a boost to your production, enabling you to operate with agility and cost-effectiveness.
Learn more: Learn why regular maintenance is crucial for fabric cutting machines
Why is it worth automating cutting in apparel manufacturing?
Automatic cutting machines can cut fabric with greater accuracy and consistency than manual methods. This helps to reduce defects and improve the quality of the finished garments.
In addition, they reduce labor costs by reducing the need for manual efforts. This also improves safety, removing the risk of injuries from traditional cutting tools.
Still not convinced of the benefits? Well, this final argument will convince you. Automatic cutting machines can be programmed to cut a wide variety of fabrics and patterns.
It could be the opportunity your company is seeking to explore new designs and markets. This translates to a competitive edge and increased chances of sales and profits!
When you think of automatic cutting, think of Audaces Cutting Room
Audaces Neocut Bravo
Achieve on-time production aligned with your business goals with this Audaces Neocut Bravo automatic cutting machine.
The centerpiece of Audaces Cutting Room, it delivers accurate data automatically, empowering informed decision-making.
Additionally, continuous monitoring of process conditions allows for remote maintenance, swift issue resolution, and keeps your production line running smoothly.
The machine’s robustness tackles heavy materials with ease, while its precise cutting ensures delicate fabrics are handled with care. It provides zero-spacing and high-quality results for every project.
Audaces Linea
Streamline your production with the Audaces Linea automatic spreader. This innovative machine empowers you to program multiple fabric spreads for the same day with just a tap on its touchscreen.
Boost your project and company’s dynamism and autonomy, leading to higher production standards and ultimately, increased profits.
Audaces Linea also ensures even fabric tension and edges, guaranteeing consistent quality in every fabric layer.
Audaces Pratica
Unleash versatility in your cutting room with the Audaces Pratica spread table. This multi-purpose solution adapts to various spread sizes, maximizing your production capacity.
The innovative insufflation function allows for customized layouts, perfectly aligning with your company’s specific needs.
Plus, Audaces Pratica seamlessly integrates with Audaces Linea spreader for a truly streamlined workflow.
Audaces ICF
Audaces ICF is an intelligent technology that seamlessly connects people, hardware, and cutting room systems. It streamlines production planning and management by providing a digital platform for all stakeholders.
Managers can effortlessly schedule cut orders, specifying details like spreads, layers, cuts, and fabric quantities.
The system monitors progress and alerts you to any discrepancies between planned and completed tasks. It also provides suggestions for resolving these issues.
Boost your apparel production! Get our free resource and learn how to increase efficiency.
FAQ
Automatic cutting is a process in which machines cut materials with minimal human oversight. A specialized software program guides the equipment, ensuring precision in every layer of fabric.
Receiving and preparing fabric, planning and marking, fabric spreading, fabric cutting, sorting and bundling, quality control, and sending to sewing.
A cutting order is a detailed plan outlining how materials are cut to optimize the production process.
